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Author Topic:   Most Common Engine Failure: Four-Stroke Motors
pasino posted 03-25-2007 04:01 PM ET (US)   Profile for pasino   Send Email to pasino  
I'm going to repower my Revenge 22 W-T and a big question is bothering me: single or twin engine? I know that single are better in performance and they are less expensive, specially in maintenance. I also know that modern motors are really reliable and very often failures are due to dirty gasoline. On the other side I love open sea and I often boat seing no coast. I always thought that a twin engine boat was much more safe than a single, but now I realize that failures can be caused by impure gasoline.
As I will buy only 4 strokes motors, I would like to know what are the four-stroke engines most common failure in your experience.
All news will be greatly welcome.
Thanks
Teak Oil posted 03-25-2007 05:53 PM ET (US)     Profile for Teak Oil  Send Email to Teak Oil     
The same things that can shut down a car engine can stop an outboard. Failure of sensors, over heating, dead battery, etc.

Twins are still the best for going far offshore because if you have an engine fail you can still get home on plane, as opposed to putting home with a kicker motor.

The nice thing about a kicker is you can carry a separate on board fuel supply for it if you have the space. A good fuel filtration system will stop most problems with bad fuel.

JBCornwell posted 03-25-2007 06:58 PM ET (US)     Profile for JBCornwell  Send Email to JBCornwell     
The two most common 4 stroke problems I have noted are:

"Making oil" or crankcase contamination with fuel. This is usually caused by improper break in which fails to fully seat the rings.

Failure to follow manufacturer's instructions in the Service Manuals exactly during routine maintenance. Cam belt tension adjustment on Suzuki DF70s was a real headache until techs were properly trained. Broke a lot of cam noses off!!

Red sky at night. . .
JB

capnrik posted 03-25-2007 07:16 PM ET (US)     Profile for capnrik  Send Email to capnrik     
From 1992 to 2002, I averaged about 120 days a year at sea, operating sportfishing boats from Freeport, Texas to Key West, FLorida, to Isla Mujeres, Mexico, The Bahamas, and other assorted places. I owned and operated a Luhrs 290 and put 6000 hrs on the boat in charter operation in the Gulf of Mexico, before selling it and taking a job as captain on a 45 Hatteras. In June of 2002, I gave up that job in order to raise the son I adopted that same month. Four years went by without a boat. Last August, I bought my first Boston Whaler, a 1992 25 Outrage. I did not even remotely consider a boat with a single engine. If you plan to operate far from shore, I would strongly urge you to stay with twins.

That said, you couldn't GIVE me a four stroke outboard. If I want that kind of maintenance issues, I'll go back to diesels. The Evinrude ETEC engine is looking like my cup of tea, but I think I'll run these old carbureted motors until one of them blows....

Good luck to you, whatever you decide. It's your money, and your decision. But there is nothing like the feeling of control that twin engines gives, and when the closest shoreline is 250 miles away, you will truly know that 2 is twice as good as 1!

http://img125.imageshack.us/img125/3383/mass009fr4.jpg

contender posted 03-25-2007 07:16 PM ET (US)     Profile for contender  Send Email to contender     
Question about 4 strokes can you hand start them, using a pull rope?
Fishcop posted 03-25-2007 07:25 PM ET (US)     Profile for Fishcop  Send Email to Fishcop     
Pasino,

The short answer: Fuel and Electrical.

Clean fuel and properly charged batteries, along with following the manufacturers specs, helps on all modern motors.

Pro's and Con's on boths sides of Twins vs. Single. On the West Coast of the U.S., a good VHF Radio is as good or better that a second motor (IMHO).

If price is not a concern, go for the twins and let us know how she runs. On a 22' Revenge, she would look sweet sporting a clean pair on a setback bracket!

Keep us posted with your decision.

Andy

Bridgedeck posted 03-25-2007 07:40 PM ET (US)     Profile for Bridgedeck  Send Email to Bridgedeck     
With the way the E-TECs seem to be proving themselves these days, would there be anything more reliable than two of those? Three E-TECs maybe?
bigjohn1 posted 03-25-2007 08:04 PM ET (US)     Profile for bigjohn1  Send Email to bigjohn1     
Good input so far and I’ll just emphasize keeping clean fuel supplied to whatever brand 4-stroke you end up buying. I would make a Racor 10 micron water filtration system the very first addition to your boat. From my personal experience, I have 496 hours on a 2004 Mercury 4-stroke and it hasn’t given me one bit of trouble. I will likely change the timing belt this summer just as a preventative measure.
fairdeal2u posted 03-25-2007 08:45 PM ET (US)     Profile for fairdeal2u  Send Email to fairdeal2u     
After owning a Yamaha four-stroke for the past three years and owning two-stroke motors for over 20 years, I would not consider anything to power a boat other than a four-stroke outboard. I do the regular maintenance myself. Not a problem at all, fluids, plugs, waterpump, fuel filters, etc. I like having four quarts of oil to lube and keep the engine running cool and smooth.

Two-strokes, ports, no oil except what is in the fuel is inherently more prone to failure and excessive wear. For a sport person that is a problem. Long periods of non-use, poor fuel, a bad sensor to mix your oil correctly and you have more chances of frying your motor or having excessive carbon build up on your pistons and rings.

People are putting amazing hours on their four-strokes.

jimh posted 03-25-2007 09:42 PM ET (US)     Profile for jimh  Send Email to jimh     
It would be really great to hear from someone who actually owns a four-stroke outboard that has "amazing" hours, say 3,000-hours. I'd like to know how the maintenance schedule was going.
jimh posted 03-25-2007 09:49 PM ET (US)     Profile for jimh  Send Email to jimh     
I have not made a careful study, but my impression is that most four-stroke outboard motors do not have a self-powered ignition system, and these motors will need an external 12-volt battery to start and run. So if you are planning on pull-starting them, you will still need a good battery to power the ignition system and provide spark and power for the engine control module. The exception to this are latest small (less than 25-HP) four-stoke motors from Mercury, which are able to start and run without a battery.
bigjohn1 posted 03-25-2007 10:15 PM ET (US)     Profile for bigjohn1  Send Email to bigjohn1     
I can't speak to all models but I know for certain that my 2004 115efi can indeed be pull-started in the event the battery goes down. There is a precaution which must be taken that involves disconnecting two wires from the harness (Stator and one other?). I cannot recall which ones they are so I just made a photocopy of the applicable page in my factory manual and I keep that page on the boat. I will concede that I do require a battery though...

In the big picture, we live in the technology of 2007. Is it really that big of a deal that the complicated outboards of today require batteries? In the context of a potential outboard purchase, should this be deciding factor?

fairdeal2u posted 03-25-2007 10:57 PM ET (US)     Profile for fairdeal2u  Send Email to fairdeal2u     
jimh

I have asked about hours on 4 strokes on thehulltruth and I also know personally of someone with a 4 stroke honda that has over 3500 hours and the motor is still running strong. The person onthehulltruth put over 4,000 hours on twin yamahas and sold them thinking that they needed replacing. He said that he regrets selling them because the person that he sold them to is still using them and they are running well.


My 115 efi yamaha has 470 hours on it. Compared to how it is running and comparing it to what my 2 stroke 70 johnson ran like with the same hours, it seems like night and day. This 4 stroke still feels and sounds new and barely broken in.

4 strokes are inherently better lubricated. That is a big deal if you are talking about longevity.

Just like motorcyle motors. The 2 strokes were better performers but the 4 strokes were longer lasting and more dependable.

Peter posted 03-25-2007 11:53 PM ET (US)     Profile for Peter  Send Email to Peter     
"4 strokes are inherently better lubricated. That is a big deal if you are talking about longevity"

Inherently better than what? Compared to DFI 2-strokes? No way. 4-stroke splashes increasingly contaminated oil on the parts to be lubricated, DFI 2-stroke injects, new clean oil all the time. Old fashioned 2-strokes also got fresh oil all the time.

Regarding longevity, 4-stroke outboards don't have much of a track record yet. As time goes on and they age, some of their weaknesses, particularly the ones that are neglected like many 2-stroke outboards have been, will begin to show.

Also, don't forget that it took a significant environmental regulatory scheme and the early failure to perfect DFI 2-stroke technology to make 4-stroke outboards viable. Without that environmental regulatory crutch, the 4-stroke format for an outboard is not favored and there would be almost no 4-stroke outboards given their inferior power to weight ratios.

17 bodega posted 03-26-2007 01:57 AM ET (US)     Profile for 17 bodega  Send Email to 17 bodega     
My 2002 Yamaha has 1100 hours and it runs as good as when I received the engine at about 378 hours. I'll keep y'all posted but I have a ways to go. I see no reason why this motor won't sail comfortably past 3k hours.
fairdeal2u posted 03-26-2007 02:09 AM ET (US)     Profile for fairdeal2u  Send Email to fairdeal2u     
i will take having the 4 quarts of oil in the crankcase over hoping that the gas oil ratio is fresh and of the corredt mixture any day. I owned 2 strokes for over 20 years, you are constantly having to think about the gas oil mix. Is it fresh enough, is it contaminated, did I mix it right, which tank was the fresh one and which one was the old gas in, is the vro working right , should I disconnect the vro, etc. etc...

When I use to mess around with motorcycles, the 2 strokes always wore out twice as fast a 4 cycle motorcyle. So, yes, I do believe that 4 strokes are inherently better at longevitgy than 2 strokes. Look at automobiles. If 2 strokes were better why don't we have stroke cars?

The etecs, have specialized injection systems that are complex with sensors and controlled by electronics. Great when they are working but you still have to worry about them failing. Do you buy the expensive oil and get the upgraded chip or do you stay with the standard oil, etc....


With the 4stroke, oil in the crankcase for lubrication, gas in the gas tank for fuel. simple...no worry.

Until the etecs or similar 2 strokes show that they will consistently last as long as a 4 stroke, at this point in time, I would spend my thousands of dollars on a 4 stroke outboard for a fishing boat. I know of 4 strokes lasting over 3500-4,000 hours..can't say that about any etecs at this point in time. Hopefully, we will start to hear of etecs lasting for thousands of hours of trouble free performance.

If i really had to have the performance for something like waterskiing and longevity was not a priorit and weight was a big problem then I would go with an E-tec.

When the E tecs first came out I was a big fan. I still am a fan and hope that they do turn out to be longlived motors. So, maybe with the 4 stroke as competition, that will also force them to lower prices as well.

jimh posted 03-26-2007 08:11 AM ET (US)     Profile for jimh  Send Email to jimh     
I have owned four-stroke motors for years. You have to constantly wonder if the oil in the sump is clean enough, if there is enough oil in the sump, if the oil pump is working properly, if there are any small blockages in any oil galleys which are preventing proper flow and circulation. How old is the oil filter? When was the last time I changed it? Is it leaking? Is there any sludge build up? Is it time to change the oil? What should I do with the old oil? What should I do with the old oil filter? What should I do with the oily rags?

What grade of oil should I use? What grade did I use last time? Is it a special blend?

Four-stroke motors have elaborate mechanical systems of valves and cams that are complex and controlled by electronics. They are great when they are working but you still have to worry about them failing.

Until four-stroke outboards show that they can consistently last as long as two-strokes...

Buckda posted 03-26-2007 08:47 AM ET (US)     Profile for Buckda  Send Email to Buckda     
Just to chime in -

I'd argue that 'owning 2-strokes' for 20 years and now owning a 4-stroke is like owning a Ford Pinto and saying you'd never buy another Ford. Times/technology have changed.

A brand new technology *anything* (two stroke or four stroke) is going to be better than what you used to run.

That said, I've been impressed with the reports from owners of the larger (90 HP plus) Honda motors, which have been out for awhile now (heard very negative things about the small 9.9 Honda used in commercial duty at fishing lodges). The "old" Honda 4-strokes were a bit louder/noisier than the current fleet of 4-strokes from competitors and the newer Honda motors.

Finally, regarding comparing auto to outboard motors. There really, truly can be no comparision unless you drive your car in 1st gear everywhere. Automobile engines have the significant benefit of a transmission, which keeps the operating speeds at significantly lower levels than an outboard's standard operation (above 3,000 RPM for a significant percentage of time).

Regarding the original poster's question:
I'd worry most about whether I was burning oil, the status of my oil filter, and the problem of "making oil" as mentioned previously.

There is no reason to believe that modern-day equivilent motors of both 2 and 4 stroke technology won't have similar duty life given appropriate and recommended maintenance (which I believe few people follow). The question is: how much will that recommended and appropriate maintenance cost you over the lifetime of the motor? That will depend on your skills to maintain your own motor and your use of the motor (i.e. how many hours each season, what kind of service, etc.).

I also believe that you are making the right choice to go with twin engines, in the case that one develops a problem far offshore.

One instance of this happening will "pay for" the other motor in your mind.

Good luck.

Dave

andygere posted 03-26-2007 11:14 AM ET (US)     Profile for andygere  Send Email to andygere     
Pasino,
I think you are missing the key question about 2-stroke vs. 4-stroke when considering what motors to put on your Revenge. That question is about weight. If you want twin engines, there really are no 4-strokes available that won't be too heavy for your transom. Your Revenge already carries quite a bit of weight aft with that neat seat/sun lounge. If you want twins for offshore reliability, then it's reasonable to assume that the boat must be able to plane out on just one of those engines, otherwise a big single and a small auxiliary would be a better choice.

This means a minimum of 115 h.p. per each engine, perhaps more if they are 4-strokes since they tend to have less low-end torque than the same horsepower 2-stroke. A pair of E-TEC 115's or Mercury Optimax 115's would both total 750 pounds, which is the maximum you should consider on a 22' hull per Boston Whaler. A pair of 90 h.p. E-TECs would be nice and light, but may not be strong enough to plane your boat on a single engine.

Here's a good discussion on the topic, but keep in mind it's a few years old, and there are a few more engine choices available now. http://continuouswave.com/ubb/Forum4/HTML/001837.html

To close, I think you will get excellent reliability with a DFI 2-stroke (such as E-TEC or Optimax) or a 4-stroke. Both engine types are quiet, smoke free and dependable. The DFI's are lighter and generally have better low-end torque, which in my opinion makes them a better choice for repowering an older boat that was built in an era when the only choices were lightweight 2-strokes. I went through this analysis when I repowered my Outrage 22 Cuddy last year, and decided on an E-TEC 200 along side my existing 15 h.p. auxiliary motor. I run 8-15 miles offshore in the Pacific, and feel that this gives me plenty of reliability. The E-TEC is fast, strong and has been flawless in its first year of operation. I'd make the same choice if I had to do it again. Here's the thread on the motors I considered for repower: http://continuouswave.com/ubb/Forum4/HTML/003945.html


Perry posted 03-26-2007 12:54 PM ET (US)     Profile for Perry  Send Email to Perry     
When was the last time you lost oil pressure in your car? When was the last time you had a valve related failure in your car? When was the last time you had an engine failure due to oil lubrication in your car? I have been driving many different vehicles for over 25 years and have never had any of the above problems.

In all honesty, if you change the oil in your 4 stroke motor on a regular schedule, there should be no need to wonder if the oil in the sump is clean enough or how old the oil filter is or when was the last time you changed it or is there any sludge build up? If you do proper routine maintenence on your 4 stroke motor (car or outboard), there really should be nothing to worry about.

jimh posted 03-26-2007 01:06 PM ET (US)     Profile for jimh  Send Email to jimh     
I totally agree about the reliability of modern engines, and how important it is to maintain the oil and lubrication systems. I think when an engine is new, and the owner has just purchased it, the maintenance is kept up to schedule. But it is when the engine is a few years old, and it is due for an oil change but the owner wants to go fishing, that the maintenance schedule tends to slip.

Modern vehicle engines have a closed cooling system and maintain the operating temperature of the engine in a narrow band. They also tend to maintain the engine temperature fairly high, and this helps with emissions. It also helps keep contaminants out of the oil. But outboard motors tend to be run in cold water and the cooling system cannot keep the engine in a narrow temperature range. So the oil system builds up water and contaminants.

I don't really believe second-hand or third-hand reports about 4,000-hours of operation on a four-stroke outboard. I need first-hand reports for this sort of thing. Considering that a normal season of operation for most boaters is 100-hours, an engine with 4,000-hours represents 40-years of boating for most people. High-horsepower four-stroke engines have not been out for more than about 5 to 6 years. I really doubt that the vast majority of them have even 500-hours on them.

pasino posted 03-26-2007 01:31 PM ET (US)     Profile for pasino  Send Email to pasino     
Guys, thanks for all your comments. I knew my statement to go for 4 strokes could start up a sort of a war between 2 stroke and 4 stroke fans. I haven't philosophic prejudgment against 2 strokes motors, but the gasoline and oil situation here in Italy is a little different than in US: good quality it isn't sure, priceit's huge (+/- 6.50 USD per gal. Oil 32 USD per gal)). It's even worst in Croatia, where I spend holydays, they haven't a quality standard on gasoline and specially on oil, that means that they sell you every kind of liquid stating it's 2 stroke oil while it isn't.
There must be a reason why here in Italy 4 strokes outboards represent the great majority (Yamaha is sales leader) and even professional fishermen are changin from 2 to 4 strokes. Talking about modern motors, what I can see is that 2 strokes (HPDI, E-TEC), as 4 strokes, have lots of sensors and microchips that can fail exactly like 4 strokes.
Regarding weight, I agree, but partly, with Andy. Weight is a very important matter. I made a test by adding the difference in weight from my actual YAMAHA 200 HPDI to twin YAMAHA F115 EFI ( http://continuouswave.com/ubb/Forum4/HTML/005245.html . I could notice that there were not a significant change, furthermore I always carry a small crew. And more, it's true that 2 strokes are lighter, but not so significantly (yamaha F115 efi=188 kg; Evinrude E-TEC 115=170 KG).
As I said, I'm not looking for performance, I'm looking for a safer boat and a kicker won't bring me home if the see isn't flat. I'm considering to bring a spare prop with a lesser pitch (let's say 13" or 15") to allow a one one engine to work properly.
Lastly, I don't know if this is real or just my imagination, my rpm tipical range. In order to reach the sea I must boat at 1,200-1,800 rpm for half hour. I realized that at this rpm my HPDI sounds rough like it was missing some stroke. I haven't a complete report as I'm using this motor for only two weeks, but I won't be surprised if the plugs get dirty sooner or later.
Jim, about long time reliability. My mechanic state that he operate on several high power 4 strokes with 1,500-2,000 hours and they are still in a good shape. My Yamaha F115 has 10 months and 400 hours, runs and sounds perfectly. I always change oil every 100 hours. As I don't have a car I can spend a little more on outboards and consider to change them frequently.
pasino posted 03-26-2007 01:39 PM ET (US)     Profile for pasino  Send Email to pasino     
Forgot to say that my mechanic does not sell engines and when I want to change mines he's always trying to convince me to don't do it.
The Judge posted 03-26-2007 01:47 PM ET (US)     Profile for The Judge  Send Email to The Judge     
Are any of you mechanics? I do not think so from what I have read. Oil filters going bad? Where did that come from? Sludge? Do you have those problems with your car or do you watch too many commercials during NASCAR races? If you maintain your stuff, you will NEVER see that. Drop an oil pan on a car with 100k and I bet you don't need more than 1/2 a paper towel to clean the "sludge" out of it. Too much maintenence on a 4 stroke? The ONLY thing you have to do differently on a 4 is crankcase oil every 100 hours(200 if you use synthetic). Everything else is the same as a 2 smoke with less plug changing being they don't foul(nor cost $15 each). For 90% of members here they will change their oil once a year..easier than fogging an engine in my opinion. Do you honestly think an engine that it's entire existence depends on a $1 microchip telling it how much oil to mix is going to outlast a 4 stroke, especially in a salt water environment? Does ANYONE remember back in the late 90's when Suzuki and Honda were blowing powerheads left and right and because of so many problems that they went bankrupt? Oh my bad that was Ficht and Optimax's that had all the problems. You can't give away a 1997 Johnson Ficht but people will pay top dollar for a used 1997 Honda...wonder why that is? And YES Ficht originated on Johnson, not Evinrude. Orbital engine technology was originated in Australia in the late 80's for mainly industrial equipment but it never flew for the most part. The reason it was called Orbital was because the engine was designed like an old aircraft engine with an orbital cylinder design like a gattling gun with a minimum of 8 cyls but usually like 12 or even 16 which would keep the cyls cooler because they were firing less and hence why they could use less oil. Mercury just bought the rights to use the injection system. Which after many years of blowing up stuff, they have seemed to get it down pretty good, Ficht is another story. Now all those who say I will never own a Ficht or an Opti but E-tec is the best, well guess what...you own a ficht with different pistons, a new cowling and a reprogrammed injection system that uses even LESS oil than a Ficht because the pistons won't melt to the cyl walls like standard forged alloy will.

Now I am not bashing DFI technology and I HONESTLY think if E-tec gets this right it will revolutionize the outboard industry and 4 strokes may go away like the Dodo. But until I see them going 3000+ hours I am still not relying on a $1 chip to feed my $13k engine. Sure it can run 5 hours with no oil but I bet it will still need a rebuild from scored cyl walls. I also have 3 major engine rebuilders in my area. About once a year I see them selling a rebuilt 4 stroke, most are nearly new DFI's or old school 2's. Main reason for this rant is because I see so many posts from people that are armchair mechanics or outboard engine brochure afficionados. I have owned them all and fixed them all and rebuilt a few and even though 4 srokes are not the Holy Grail of engines or technology...they are reliable which is what I need most when I turn the key. Nothing is more disheartening(or expensive) than hearing the #2 piston blow because my carb ran a bit lean when you are going 30mph...trust me on that.

Lastly...funny thing is Suzuki comes out with a 300hp 4 stroke and everyone is doing catch up. Don't see Yamaha making a 350hp HPDI or Merc with an Opti. They both are coming out with BIG 4 strokes. Why is that?

andygere posted 03-26-2007 03:39 PM ET (US)     Profile for andygere  Send Email to andygere     
Pasino,
I forgot that you already have a nice, lightweight DFI 2-stroke motor. Why change it at all? An 8-15 h.p. kicker will drive that hull at better than 6 mph in just about any sea state. I'd run that Yamaha until it dies, then consider new power. Note that a kicker can be remotely controlled and operated, as is my 15 h.p. Here's a nice article on the topic: http://continuouswave.com/whaler/reference/yamahaT8Kicker.html
pasino posted 03-26-2007 04:21 PM ET (US)     Profile for pasino  Send Email to pasino     
Andy, thanks for your advice. Nevertheless I'm not sure that a 15 hp will be able to drive me at 6mph in any sea state. My unique experience was with my Montauk. I had a 8 hp mariner kicker and I could hardly reach 5 mph in the flat venetian lagoon. But when I arrived to a heavy trafficated canal with some short waves, the speed decreased almosto to zero. That was a 900 punds boat while this is 3k or 4k. Sometimes I found myself at 40 nautic miles from the coast, I don't want to test how slow can run my Revenge in that situation or how long a small motor can last in such a heavy taks. Moreover, consider that I often boat with my 11 y.o. daughter, she's tough but I want her to love boating and I must avoid unpleasant experiences.
fairdeal2u posted 03-26-2007 04:24 PM ET (US)     Profile for fairdeal2u  Send Email to fairdeal2u     
Jimh

There was a very good article testing oils on thehulltruth. forum

Pennzoil came out a winner for the price. I also like k and N filters which are rated the highest and are half the cost of original yamaha filters. You can get them at autozone. They are made in the same factory that makes Mobil 1 filters.

Just change out fluids and filter every 100 hours and check the dipstick for oil level and you shouldn't have to worry much about the oil.

On a four stroke you do have to worry more about the anodes and check them on the maintenance schedule.

As with any brand there are lemons and bad batches for all motors. I have heard of some complaints of corrosion problems on 90 mercs and a recall on the powerhead of honda 130hp.

Bottom line for me, I wouldn't trade my 115 yamaha efi for any other powerplant of similar size if given the choice.

It is quiet, I get over 5 mpg on my 18 1/2 footer, and has been the most trouble free, best motor ever.

jimh posted 03-26-2007 04:25 PM ET (US)     Profile for jimh  Send Email to jimh     
There is a very good article on testing oils on CONTINUOUSWAVE.COM, see:

http://continuouswave.com/whaler/reference/dukeOfOil.html

bigjohn1 posted 03-26-2007 05:38 PM ET (US)     Profile for bigjohn1  Send Email to bigjohn1     
Spring is not here yet?

Ahem gentlemen, the originator of this thread stated he had made up his mind his next outboard was going to be a 4-stroke and specifically asked what parts are known to go bad on a 4-stroke. Regretably, this thread has spiralled down and has been thread-jacked into being merely another
silly 2-stroke versus 4-stroke debate. Great....

fairdeal2u posted 03-26-2007 05:52 PM ET (US)     Profile for fairdeal2u  Send Email to fairdeal2u     
ok. you are right about going off topic.

Haven't had any trouble with the 4 stroke out on the water.

I can't see any problems unique to 4 strokes. Any motor could have an unexpected electrical component failure or waterpump failure or fuel delivery problem. Haven't read of any particular troublesome areas that are unique to 4 strokes either.

Buckda posted 03-26-2007 06:02 PM ET (US)     Profile for Buckda  Send Email to Buckda     
I agree. While I'd worry about different things on a 2-stroke vs. 4-stroke, the basics are that the new engines are going to generally be very reliable and if you maintain them well, the chances of both failing at the same time are quite slim. (Save the problem of contaminated fuel)

Good luck!

Buckda posted 03-26-2007 06:02 PM ET (US)     Profile for Buckda  Send Email to Buckda     
I agree. While I'd worry about different things on a 2-stroke vs. 4-stroke, the basics are that the new engines are going to generally be very reliable and if you maintain them well, the chances of both failing at the same time are quite slim. (Save the problem of contaminated fuel)

Good luck!

whalerron posted 03-26-2007 10:39 PM ET (US)     Profile for whalerron  Send Email to whalerron     
quote:
Are any of you mechanics? I do not think so from what I have read. Oil filters going bad? Where did that come from? Sludge? Do you have those problems with your car...

Hmmm. Am I the only one who has heard about the sludge problem in Toyota's 1997-2002 4-cylinder and 6 cylinder engines? Toyota has not admitted any fault but they are paying for failed motors. My point is that sludge can indeed be a problem in a modern 4 stroke engine.

http://www.consumeraffairs.com/news02/toyota_sludge.html
http://www.consumeraffairs.com/news04/2007/01/toyota_sludge_settlement. html

The Judge posted 03-26-2007 11:04 PM ET (US)     Profile for The Judge  Send Email to The Judge     
Sure and early 305CI Chevy small blocks had some problems with broken cam shafts in the late 70's but that did not make the SBC a bad engine...consider it is still made today.
jimh posted 03-26-2007 11:48 PM ET (US)     Profile for jimh  Send Email to jimh     
Let's try to get this back on track. Perhaps we can stop talking about all the legendary problems of two-stroke motors. The original question is an inquiry into all the legendary problems of four-stroke motors. Ahah! This is the problem! The four-stroke motor has developed a legend for never having any problems. In fact, it seems that the legend of a four-stroke outboard motor never having a problem is so strong that the mention of even a possible problem compels people to leap into an aggressive attack on the two-stroke as a defense. Please, let the two-stroke rest quietly in its coffin. Let's hear more about four-stroke motors--the one's you have owned and run yourself, and not the one's you read about on some other website--and tell us what the problems have been.

Now I don't own any four-stroke motors myself, but, if you were thinking about getting a 90-HP Mercury with carburetors, there is one problem I bet I could tell you about...

pasino posted 03-27-2007 12:23 AM ET (US)     Profile for pasino  Send Email to pasino     
bigjohn1 and jim, thanks. I was only surveying on four stroke failures, even though I already knew that I could start a fight.
WT posted 03-27-2007 12:29 AM ET (US)     Profile for WT  Send Email to WT     
I had a 2004 Mercury 90 horsepower 4 stroke with carburetors that had problems. In the 3 years that I owned the Mercury, my dealer had to rebuild or clean the carburetors three times. The outboard would run rough or die at idle after approximately 100 hours of use.

But the problem is solved, Mercury doesn't make 4 strokes with carburetors anymore(except kicker motors). And I now have a 2007 90 hp Veradito. :- )

Warren

nevada posted 03-27-2007 11:28 AM ET (US)     Profile for nevada  Send Email to nevada     
I’m sorry to take this further off topic, butt….

A little info regarding the current automotive industry’s lengthened service intervals, I have been in the automotive industry for more than twenty years, and during this time I have watched car manufacturers extend their service intervals on a consistent basis in order to get a favorable JD Powers cost of maintenance rating. Their claim is that current technological improvements in lubricants and engineering have made it possible to extend the time between oil changes. This may have some truth in theory, however, in many cases the proximity of the catalytic converter to the oil pan and the extreme confinement of the engine compartment, negates the so called benefit of longer life lubricants. Toyota and other’s recommended 7500 mile, and in some cases longer, oil change recommendation leaves no margin for error. 7500 miles, at an average speed of 35mph is the rough equivalent of 214 hours of operation, which is more than twice the recommended service interval of four-stroke outboard manufacturers. The car manufacturers are in the business of selling cars. They would love to sell you a new car every three to five years, and if their product lasts just beyond that without costing you a lot in maintenance than they have succeeded. If you plan to own the car for longer that the common “itch cycle”, than do not buy into the extended service interval sales pitch. Change your oil every 3500 miles or every four months.

Joe


P.S. don’t let the hacks at “iffy lube” touch your car.

WT posted 03-27-2007 11:47 AM ET (US)     Profile for WT  Send Email to WT     
" P.S. don’t let the hacks at “iffy lube” touch your car."

I've been taking my car to Jiffy Lube, aka Lube 10 for the past 20 years. My 1986 Mercedes recently roll to 405,000 miles on the stock diesel motor.

I'll bet that most outboard failures are due to owner/operator error. Lack of maintenance, checking of fluids, etc....

When have you last checked your dip stick on your 4 stroke outboard?

Warren

nevada posted 03-27-2007 01:15 PM ET (US)     Profile for nevada  Send Email to nevada     
Warren,

I do not know much about Lube-10. But check this story out, it's rather long but well worth it. These kinds of places are under an incredible amount of preasure from above to up-sell services. They are generally staffed with underqualified personnel. They are convenient, and if you only need an oil change, and can live with rounded off drain plugs, the occasional screwdriver left in the engine compartment, (personal experience: it bounced around untill it caught the fan blade and impaled itself in the plastic tank of my radiator, when I was TOO BUSY to take my truck to my regular mechanic. Thanks to a digital camara and the admission of the manager on the phone that he was indeed missing a screwdriver, they replaced my radiator free of charge) than by all means go to "Iffy Lubes"

http://www.youtube.com/watch?v=wiCAJ8ULnaI


Joe

richvi posted 03-29-2007 11:30 AM ET (US)     Profile for richvi  Send Email to richvi     
Judge, for my 4 stroke, Mercury 60 HP; I've been using Quaker State 30 wt, API Service SJ, SH. Do you think this oil is sufficient for use in the Seattle area. I change the oil and filter each November. I put 75-100 hours a year.

Or are other oils worth the money?

pineapplepig posted 03-29-2007 01:03 PM ET (US)     Profile for pineapplepig  Send Email to pineapplepig     
Pasino-if you are worried about low quality fuel, the only engine which seems to swallow virtually anything is the E Tec. I have the same problem where I boat and Optimaxes simply cannot handle the fuel quality and the 4's need fuel additive to bost the octane. The Etecs seem to love it.
mikeyairtime posted 03-29-2007 02:45 PM ET (US)     Profile for mikeyairtime    
Just got back from Cabo. I was interested to see what the Pangas down there would be running. It was almost universally Yamaha 90 4 strokes. The guy I fished with was very happy with his carbureted one but had experienced the dreaded plugged pilot circuit (rough idling 90 Merc 4 stroke 170 problem everyone talks about). Here on the west Coast kickers are popular. In Hawaii everyone runs twins. I guess if money no object I'd run twins but I've always been on a budget so I've always run a single with a kicker. Change the oil every 100 hrs, make sure the valves are adjusted correctly after about 100 hrs and forget about it. If I were buying a 4 stroke outboard today I'd get an EFI Yamaha.
tbyrne posted 03-29-2007 03:55 PM ET (US)     Profile for tbyrne    
I ran an 80 hp Yamaha 4-stroke from 2002-2005 and it was nothing short of perfect despite long lay-offs, Connecticut's 10% ethanol gas, cold winters and hot summers. I probably only put 200 hours or so on the motor, but it started up on the first crank virtually every time and never let me down or caused me to be towed. Never any smoke or exhaust smell and excellent mileage.

Maintenance consisted of changing the oil, filter and plugs once a year in the driveway, spraying down the block with Boeshield and changing the lower unit lube. I bet I didn't spend eight hours and $150 on maintenance in four years. Never took the motor to the dealer for any valve adjustments. I did change the impeller once in my driveway - less than $100 in parts and less than 2 hours work.

While I did not put as many hours on the motor as I would have liked, I think the kind of sporadic use my Yamaha got is harder on a motor's carburators/fuel delivery systems than running a motor eight hours a day, five days a week where one is constantly running fresh fuel through the system. When a guide who uses a motor hundreds of days a year gets thousands of hours out of the motor, I don't think that such use is necessarily applicable to a boater who used the motor like I did - every other weekend for a short 5 month boating season.

If I was in the market for a new outboard, I'd buy a 4-stroke in a minute and it would probably be a Yamaha.

The Judge posted 03-29-2007 11:47 PM ET (US)     Profile for The Judge  Send Email to The Judge     
richvi....depends on what manual says it should run. I run 10-40 mobil 1 and go 100 hours(season) and then change lower unit oil, zincs, etc at the same time. Oil is cheaper than metal. I also run synthetic Quicksilver lower unit oil as well.
jimh posted 03-30-2007 10:32 PM ET (US)     Profile for jimh  Send Email to jimh     
My impression (based on a lot of reading and conversation, not my own experience) is the most common problem in four-stroke motors is the lubricating oil becoming contaminated with either water or gasoline. Aggravating this problem is a tendency for owners to stretch the interval between oil changes to fit their own use pattern.

Many people like to cite statistics of other four-stroke marine engines with a forced lubrication system that have remarkable longevity, however they often fail to realize the great attention which is paid to the lubricating oil in those marine engines. I think oil quality pays a big role in creating a long life for an engine, and particularly in a marine engine. The lubricating oil often has very elaborate filter systems which operate independently of the engine itself. I have been on some vessels which had sophisticated centrifugal spin filters in the oil lubrication system in order to maintain the oil quality to as high a level as possible.

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