[The fuel tanks which are the topic of this discussion are made from] aluminum.
I have found information about a new gasket.
I have not found information about a new fuel tank cap.
ASIDE: the engine is a 1989 Johnson 90-HP two-stroke-power-cycle model with automatic fuel-oil mixing.
Search found 28 matches
- Fri Mar 14, 2025 9:07 am
- Forum: The GAM
- Topic: Source for on-deck fuel tank replacement metal twist-on cap
- Replies: 8
- Views: 4545
- Thu Mar 13, 2025 6:42 pm
- Forum: The GAM
- Topic: Source for on-deck fuel tank replacement metal twist-on cap
- Replies: 8
- Views: 4545
Re: Source for on-deck fuel tank replacement metal twist-on cap
Figure 2 below shows the fuel tanks I am asking about.
- Thu Mar 13, 2025 11:41 am
- Forum: The GAM
- Topic: Source for on-deck fuel tank replacement metal twist-on cap
- Replies: 8
- Views: 4545
Re: Source for on-deck fuel tank replacement metal twist-on cap
When I purchased the boat the tanks were included , they are similar to mercury metal tank twist-on caps but 12 gallon not 6 , I understand that they were original equipment on some of the Montaulk’s in the 80’s. I don’t have a picture because it’s covered until the spring.
- Wed Mar 12, 2025 9:10 am
- Forum: The GAM
- Topic: Source for on-deck fuel tank replacement metal twist-on cap
- Replies: 8
- Views: 4545
Source for on-deck fuel tank replacement metal twist-on cap
Q1: where can I purchase a replacement, metal, twist-on gas cap for a 12-gallon, metal, on-deck fuel tank that was original equipment used on my 1988 Montauk 17?
- Thu Aug 29, 2024 9:18 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1989 Johnson 90-HP Engine: Smoke in Exhaust
- Replies: 10
- Views: 16047
Re: 1989 Johnson 90-HP Engine: Smoke in Exhaust
I had the [1989 Johnson 90-HP engine] serviced by [Lockeman's Hardware and Boat] in Detroit. They believed the old [fuel hose] connection fittings were leaking fuel, and the [fuel hose] connection at the engine was a cause of the smoke. I was told my problem was most likely an air leak problem, so I...
- Mon Aug 26, 2024 5:45 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1989 Johnson 90-HP Engine: Smoke in Exhaust
- Replies: 10
- Views: 16047
Re: 1989 Johnson 90-HP Engine: Smoke in Exhaust
The outcome: the cause of the problem with the 1989 Johnson 90-HP engine having smoke in the exhaust was found to be the fuel line had an air leak. The remedy included: ⋅ replacing eight-feet of fuel hose; ⋅ changing the fuel can spout; ⋅ changing the fuel intake connec...
- Mon Aug 26, 2024 4:17 pm
- Forum: The GAM
- Topic: Methods for Storing Fuel Over Winter in 12-Gallon On-deck Fuel Tank
- Replies: 4
- Views: 22111
Re: Methods for Storing Fuel Over Winter in 12-Gallon On-deck Fuel Tank
Thank you, My plan is to leave it 1/2 full and add MDR Store & Start to the fuel,, for reference MDR Store & Start is the only additive I have used that left the fuel looking clear after winter layup in Michigan on my Carver with twin 140 gallon tanks,
- Sat Aug 24, 2024 3:35 pm
- Forum: The GAM
- Topic: Methods for Storing Fuel Over Winter in 12-Gallon On-deck Fuel Tank
- Replies: 4
- Views: 22111
Methods for Storing Fuel Over Winter in 12-Gallon On-deck Fuel Tank
Q1: among these methods of storing a 12-gallon on-deck fuel tank for the winter, which is recommended: ⋅ empty of fuel; ⋅ filled to full with stabilized fuel, or ⋅ left at some intermediate random level as exists at end of season with stabilizer added? I have always add...
- Mon Jun 17, 2024 6:02 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1989 Johnson 90-HP Engine: Smoke in Exhaust
- Replies: 10
- Views: 16047
Re: 1989 Johnson 90-HP Engine: Smoke in Exhaust
I looked up the XD100 oil. [Some unidentified resource] shows XD100 oil is for an E-TEC engine.
My 1989 two-stroke-power-cycle engine is not an E-TEC engine. The manual recommends SAE oil
I just want to make sure [XD100 oil] is compatible.
My 1989 two-stroke-power-cycle engine is not an E-TEC engine. The manual recommends SAE oil
I just want to make sure [XD100 oil] is compatible.
- Mon Jun 17, 2024 5:26 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1989 Johnson 90-HP Engine: Smoke in Exhaust
- Replies: 10
- Views: 16047
Re: 1989 Johnson 90-HP Engine: Smoke in Exhaust
I have been using the Quicksilver oil for several years and this is the first time the motor has had this smoking [behavior] at idle. The smoke seems to be white. [Unspecified advice obtained from the internet] suggests [the cause of white smoke in the exhaust] could be ⋅ water in the fuel...
- Mon Jun 17, 2024 2:44 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1989 Johnson 90-HP Engine: Smoke in Exhaust
- Replies: 10
- Views: 16047
1989 Johnson 90-HP Engine: Smoke in Exhaust
My Johnson [1989 90-HP engine with variable ratio oil system or] VRO always smoked when I started it, I was told [the cause of smoke in the exhaust on initial start-up of the 1989 Johnson 90=HP engine with the VRO system was because] the [spark] plugs had excess oil on them [due to some behavior onl...
- Mon Sep 25, 2023 8:45 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder
- Replies: 5
- Views: 7370
Re: 2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder
The [socket with universal joint linked above] looks like it will work. I have one on order from Amazon. The size and angle are correct.
Thanks for replies,
Thanks for replies,
- Wed Sep 20, 2023 10:23 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder
- Replies: 5
- Views: 7370
2019 Mercury 115 FOURSTROKE: Change Spark Plug Lowest Cylinder
Give advice on how to replace the spark plug in cylinder number four (the lowest cylinder) on a 2019 Mercury 115 FOURSTROKE engine. Q1: is there a special special tool or a special procedure to replace the spark plug on cylinder number for (the lowest cylinder) on a 2109 Mercury 115-HP FOURSTROKE en...
- Tue Sep 19, 2023 9:50 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Mercury Outboard: Removing Marks from Aluminum Cleaner
- Replies: 1
- Views: 3718
Mercury Outboard: Removing Marks from Aluminum Cleaner
Q1: what product can remove the damage to the finish of the black Mercury outboard engine caused by the use of aluminum cleaner-brightner? I have already tried cleaners, and I have tried rubbing out the finish of the black Mercury outboard engine, but so far nothing has worked. BACKSTORY I over-spra...
- Sun Aug 21, 2022 2:03 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
Jim, and everyone else that replied thanks for all the info, I will get the prop dia and pitch next time I get in the water, the boat stays in the hoist so the only way to see the prop to get in the water.
- Sun Aug 21, 2022 1:03 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Cleaning Fuel Filter
- Replies: 0
- Views: 5696
Cleaning Fuel Filter
An 1985 OMC 90-HP engine with VRO (J90TLCUR) has a fuel filter 0397715 which is a discontinued part.
This fuel filter looks like it can be taken apart and cleaned.
Q1: what is the right method to clean a fuel filter of part number 0397715 without damage?
This fuel filter looks like it can be taken apart and cleaned.
Q1: what is the right method to clean a fuel filter of part number 0397715 without damage?
- Sun Aug 21, 2022 11:01 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
I changed the spark plugs. I changed the the gear case lubricant. I added oil to the the VRO tank to FULL; the tank was at 1/2-FULL. Then I got the boat underway and ran the engine at a high speed for 20-minutes. The engine trim was set down. The engine ran without making the knocking sound heard be...
- Mon Aug 08, 2022 10:52 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
To measure boat speed I used a smartphone with a GPS speed app.
- Thu Aug 04, 2022 5:56 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
To answer a few questions: I believe the prop is 13x15, but will I check the pitch when I can get in the water to look. The knocking noise was similar to a diesel engine when it first starts up. The sound was not a swishing sound. I believe the VRO is working. I believe when I trimmed the engine up ...
- Tue Aug 02, 2022 4:29 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
I looked at my receipt from the rebuilder: the engine was rebuilt in 2009. The VRO was not changed, but a new filter and alarm system was installed. I did notice was the primer bulb is solid and will not squeeze. Q13: is [the reason the primer bulb will not squeeze] because it is fully primed? Q14: ...
- Tue Aug 02, 2022 10:23 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
All the replies were helpful. To answer a few questions: --the VRO was rebuilt at the time the engine was rebuil --the noise or knocking sounded like a Diesel engine starting but stopped as soon as the engine came back to a lower speed --I ran the engine again for about five minutes at a high speed ...
- Mon Aug 01, 2022 1:42 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
Re: 1986 Johnson 90 Makes Knocking Noise
Q5: does the engine have a tachometer gauge connected to it? There is no [tachometer]. I assume the engine [speed] was in excess of 7,000-RPM due to the engine being trimmed up. To get the speed to 50-MPH took a while. This engine was rebuilt in [2007]. Since 2007 I estimate the engine has about 20...
- Mon Aug 01, 2022 10:02 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: 1986 Johnson 90 Makes Knocking Noise
- Replies: 38
- Views: 34818
1986 Johnson 90 Makes Knocking Noise
On July 31, 2022 I ran my Montauk 17 with a 1986 Johnson 90 HP VRO at full throttle with the engine trimmed up to see what boat speed could be obtained: the boat accelerated to over 50-MPH. Then after a few minutes I could hear a knocking in the engine, I slowed down and within five seconds the nois...
- Sat Feb 19, 2022 12:01 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Southeast Michigan Repair Shop for Engine Cowling
- Replies: 5
- Views: 2748
Re: Southeast Michigan Repair Shop for Engine Cowling
I have tried to find a auto body shop but they either don’t want to bother or it’s just over the top expensive. I thought I may be able to find someone that could do the job a a reasonable cost. I can most likely do it myself but the decals are oem and I will get one shot and don’t want to mess it u...
- Sat Feb 19, 2022 9:24 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Southeast Michigan Repair Shop for Engine Cowling
- Replies: 5
- Views: 2748
Southeast Michigan Repair Shop for Engine Cowling
What is the name of a shop in southeastern Michigan that repairs outboard engine cowlings at a fair price? A 1998 Johnson 90-HP outboard engine cowling has a small nick, needs to be repainted, and needs new decals applied. I already have the decals. I would like to bring back the the engine to its o...
- Tue Aug 24, 2021 4:33 pm
- Forum: REPAIRS and MODIFICATIONS
- Topic: Replacement Gasoline Hose for On-deck Fuel Tanks to Engine
- Replies: 4
- Views: 5821
Re: Replacement Gasoline Hose for On-deck Fuel Tanks to Engine
The tanks are 12-gallon metal factory-supplied, the hose has quick connects on each end, and the hose goes below the deck through the tunnel and connects to the motor. The primer bulb is just outside the tunnel in the middle of the tanks under the seat. I was assuming a fuel line kit that fits a Joh...
- Tue Aug 24, 2021 10:35 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Vendor to repair engine cowling, repaint, and apply decals in Michigan
- Replies: 6
- Views: 7752
Vendor to repair engine cowling, repaint, and apply decals in Michigan
I am in Michigan. I need a small crack [in the engine cowling from a] 1988 Johnson 90 VRO fixed, the cowling repainted, and the decals (which I already have] applied. So far I have only found one shop willing to do the job. They quoted $350 to $400 to do the work, and that cost seemed a little high....
- Tue Aug 24, 2021 9:56 am
- Forum: REPAIRS and MODIFICATIONS
- Topic: Replacement Gasoline Hose for On-deck Fuel Tanks to Engine
- Replies: 4
- Views: 5821
Replacement Gasoline Hose for On-deck Fuel Tanks to Engine
I need a replacement gasoline hose assembly for my 1988 Montauk with the original 1988 Johnson 90 engine and the original 12-gallon metal tanks. Q1: What size [rubber hose] do I need? Q2: Where is the best place to order [a replacement gasoline hose assembly]? Q3: Are there any complications to repl...